Magnum WIN-ACP Owner's Manual

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MAGNUM WINCHESTER
Corn/Biomass/Wood Pellet Stove
Models: WINACP, WINACI, WINDCI, WINDCP
Owner’s Manual
Installation – Operation – Maintenance Instructions
NOTE: THESE INSTRUCTIONS MUST BE SAVED for future reference
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET
BURNING STOVE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY
DAMAGE, BODILY INJURY OR EVEN DEATH.
IMPORTANT: Always contact your local MagnuM dealer/installer with questions before contacting the
factory. When you call, have your serial number, purchase date, who installed the unit and a list of
questions.
AMERICAN ENERGY SYSTEMS, INC. GRANTS NO WARRANTY, IMPLIED OR
STATED, FOR THE INSTALLATION OR MAINTENANCE OF THE STOVE AND
ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S).
AMERICAN ENERGY SYSTEMS, INC. - 150 Michigan Street SE - HUTCHINSON, MINNESOTA 55350
Web Site: www.MagnuMheat.com
9 When installing your MagnuM Winchester (WIN) Corn/Biomass/Wood Pellet stove, particular attention
needs to be made in regards to fire protection. If the unit is not properly installed, a house fire may result.
For your safety, follow the installation and operation instructions provided, and if a question arises contact
local building or fire officials about restrictions and installation requirements in your area.
9 Read the operations and fuel section of this manual before plugging in your unit.
9 Always unplug the unit before attempting any service work.
9 Do not connect the unit to a chimney flue already serving another appliance.
9 When installing the chimney pipe to the unit, it is important to remember that the unit operates on a
negative pressure and the chimney on a positive pressure. All chimney connections, elbows and fittings
must be airtight. (Proper venting practices must be followed. Consult with a venting professional)
9 Ashes must be disposed of in a metal container with a tight fitting lid.
9 All minimum clearances to combustibles must be followed.
9 The MagnuM Corn/Biomass/Wood Pellet Stove is tested for operation with wood pellets, with an ash
content of no more than 2% and Corn with a moisture content from 10-14 percent. It is recommended
that wood pellets with an ash content of 1% or less be used for efficient operation of this unit. Higher
ash content fuels will require additional maintenance and service. Also, for use with wood pellets,
cherry pits, olive pits or other pelletized Biomass fuel. Corn with 11-12 percent moisture is ideal.
9 It is important to use fuel that is clean, dry and consistent. Make sure that your supplier is giving you
the same fuel each time that you purchase. It is recommended that you purchase your entire heating season
supply of fuel at one time so that the fuel will be the same.
9 A voltage surge protector or ground fault outlet is required for this unit. The electrical component
warranty will be voided if surge protection is not installed before operating this unit.
9 A grounded outlet must be provided with proper polarity. A constant 115 volt (12volt on DC
models), 60 cycles must be provided for proper operation or the warranty of this appliance will be
forfeited.
9 Special attention needs to be taken to clean out the top heat exchangers of this unit on a regular
basis. The fly ash settles on the heat exchangers and must be cleaned off to keep the unit operating
properly. Check for plugging every two-four weeks or when needed.
9 If unit is not operated for extended periods of time (like summer) unplug the unit and disconnect the
battery to assure long life of electrical components.
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Summary of Contents

Page 1 - MAGNUM WINCHESTER

MAGNUM WINCHESTER Corn/Biomass/Wood Pellet StoveModels: WINACP, WINACI, WINDCI, WINDCP Owner’s ManualInstallation – Operation – Maintenance Instructio

Page 2

GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN It is recommended that only an authorized MagnuM installer install your wood pellet stove. The followin

Page 3 - SPECIFICATIONS

GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN, CONT……To determine whether a 3” or 4” inch exhaust system should be used, follow the guidelines below:

Page 4 - Technical Bulletin

DESIGN GUIDELINES FOR OUTSIDE COMBUSTION AIR CONNECTION OUTSIDE MAKE-UP AIR FOR COMBUSTION IS REQUIRED ON ALL INSTALLATIONS1) For FREESTANDING install

Page 5 - SAFETY STEPS

13INSTALLATION PRECAUTIONSCAUTION: Do not install this appliance in any manner other than as described in this manual. If you have any questions abo

Page 6

The MagnuM Corn/Biomass/Wood Pellet Appliances may be installed as follows:1) A freestanding unit (with a pedestal only). 2) A hearth mounted fireplac

Page 7 - WOOD PELLETS

15VENT TERMINATION GENERAL INSTRUCTIONS NOTE: The following are general instructions for installing this appliance. THE PELLET VENT MANUFACTURER’S INS

Page 8

HORIZONTAL INSTALLATION EXHAUST VENT TERMINATION SHALL BE AS FOLLOWS: A MINIMUM OF 4’ FEET/122Omm BELOW, BESIDE AND 1’ FOOT ABOVE ANY DOOR OR WINDOW T

Page 9 - CLEARANCES

176. Follow the pellet vent manufacturer’s instructions to assemble the vent pipe and make the connection to the chimney. Storm Collar VERTICAL INSTAL

Page 10

Storm Collar Note: This type of installation is not recommended in cold climates unless closed in and insulated properly. 3” min. required 18arning: U

Page 11 - Diagram 11.2

19AC CONTROL PANEL/THERMOSTAT HOOK-UP NG: AOPERATION insideNO : Uermosta #9. r position. (see details ove8.No The uelee ont WARNI LWAYS

Page 12

date 07/9/07 SECTION PAGEIntroduction/Specifications...…………………………………… 3 Technical Bulletin/Importance of Adequate Fresh Air………….

Page 13 - INSTALLATION PRECAUTIONS

20DC CONTROL PANEL/THERMOSTAT HOOK-UP WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL OPERATION 0. Remove control panel from protective

Page 14 - INSTALLATION CONFIGURATIONS

21MAGNUM WIN INSERT INSTALLATION

Page 15

2222WIN INSERT INSTALLATION cont. SidingUse only rigid Pellet VentpipeFraming Chimney capStorm Collar Seal Plate 3”(75mmMinimumClearance Aroundvent6”

Page 16 - HORIZONTAL INSTALLATION

23WIN INSERT INSTALLATION cont. When extending the unit beyond a raised hearth, you must use some type of suppbolt to hold and levthe unit. (not prov

Page 17 - VERTICAL INSTALLATION

24It is not recommended to run the fresh air to the top of the chimney It is best to route the fresh air intake either vity or down . Running of the

Page 19 -

Fireplace Insert Shroud Installation Diagram: 26

Page 20

Thermostat wire connectionLow voltage thermostatMolex Plug 24 volt thermostat hookup27

Page 21

28OPTIONAL 12 VOLT BATTERY BACK-UP WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL OPERATION Note: Never use an unsealed battery. 1. Dis

Page 22 - Chimney cap

29OTE: Each time the stove is started, the firepot should be checked for debris and clear air holes. Some fuels will OPERATING INSTRUCTIONS (DC Mode

Page 23

DEAR VALUED MAGNUM PRODUCT OWNER, We appreciate your decision to help preserve our precious environment by purchasing your MagnuM Corn/Biomass/Wood Pe

Page 24

OPERATING INSTRUCTIONS (AC models) NOTE: Each time the stove is started, the firepot should be checked for debris and clear air holes. Some fuels wi

Page 25

31OPERATING INSTRUCTIONS…continued (ALL MODELS) tent less than 15% must be used. Factory approved pellets are those ¼” tove’s performance depends grea

Page 26

32CLEANING INSTRUCTIONS p.ly.DISPOSAAshes shoube placed o ingnal disposal. If the ashes are disposed by burial in soil or otherwise locally dispersed

Page 27 - Thermostat wire

A33SH PAN: Empty as needed. mpty the ash pan before it overflows with ash. Clean out the area that the ash pan sits in so that the ash pan can go bac

Page 28 - - DENOTES NEGATIVE

34CLEANING INSTRUCTIONS FOR THE WIN INSERT ESSEX model shown but all DC & AC models have the same items 110 Auto reset 110 deg. Normally open proo

Page 29

35INSERT CLEANING INSTRUCTIONS…continued.NOTE: CLEANING INTERVALS MAY VARY GREATLY WITH DIFFERENT TYPES/BRANDS OF FUEL DUE TO THE ASH CONTENT, MOISTU

Page 30

36 to one of the medium or higher settings. The unit will dium to high). When the room unit to operate a or higher settings. Wh mpe heermostat set

Page 31

37MagnuM Biomass Pellet S stalled in place, ready for use. he glass is surrounded on the edges with a gasket and seated in a glass channel. It is he

Page 32 - CLEANING INSTRUCTIONS

38Startup/Normal OperationCIRCUIT BOARD/CONTROL BOARD FUNCTIONS (How does the circuit board operate?)When the circuit board is energized (the On/Off b

Page 33

39Basic Circuit Board Functions (expanded)/Diagnostics Operation tes the start of the circuit board and the shut down of the board. Pushing the ON/OF

Page 34

4Technical Bulletin Importance of Adequate Fresh AirEvery home is a slightly different situation and depending on the design of the air movement withi

Page 35

SETTING THE DRAFT 40fers to the amount of air raft will cause your unit lines carefully as you your installation and the these guidelines. The the k

Page 36 - AUTOMATIC FEATURES

AC MODEL WIRING DIAGRAM WARNING:DISCONNECT POWER BEFORE SERVICING THIS UNIT. 41DHC- ard 3000 AC bo

Page 37 - GLASS CLIPS

42DC MODEL DDC-3000 WIRING DIAGRAM ARNING:DISCONNECT POWER BEFORE SERVICING THIS UNIT W

Page 38

43PTIONAL SOLAR PANEL CONNECTIONS ARNING: Use a 3 AMP, 50 volt diode on the “+” positive lead between the solar panel and battery as own in the diagra

Page 39

44IGNITER REPLACEMENT The igniter system on the MagnuM appliances’ is an integral part of the wiring system. If the igniter is shorted out, the wirin

Page 40 - SETTING THE DRAFT

45TROUBLE SHOOTING GUIDE Unplug power to the appliance before performing any service. PROBLEM CAUSES SOLUTIONS ? Fire burns with a lazy, orange flame

Page 41 - WARNING:

46PROBLEM CAUSES SOLUTIONS? Fire goes out or stove shuts down i Hopper is empty. 9 Refill hopper. automatically. i Fuel is not feeding. i High limit

Page 42

47PROBLEM C AUSES SOLUTIONS? Room blower will not operate. to dirt on blades or in motor. iCheck to see if your circuit breaker i No power to stove.

Page 43 - DRAFT SLIDE GATE ADJUSTMENT

48PROBLEM CAUSES SOLUTIONS? Fuel burns off to quickly, have difficulty keeping a pilot fire. far.Over drafting on a vertical install. iPositive or ne

Page 44 - IGNITER REPLACEMENT

49MAGNUM WINCHE PLACE ENT PARTS LIST STER APPLIANCES RE MORDER # MODEL NAME/DESCRIPTION ingDealerPricMSRPBC2500 MagnuM Baby Co try m, complete assemb

Page 45 - TROUBLE SHOOTING GUIDE

SAFETY STEPSIMPORTANT: Proper installation of this stove is crucial for proper and safe operation. Installing this product improperly may result in

Page 46

505 YEAR LIMITED WARRANTYerican E tenthis product. This limited warranty will not become the attached wyour purchase. If you fail to do so, yo Amer

Page 47

SERVICE RECORDDATE SERVICE OR CLEANING PERFORMEDThis record must be sent in when any warranty claims are made. 51

Page 48

BURNING SOLID FUELS (shelled corn and wood pellets)Unlike petroleum and natural gas products, solid fuels such as wood pellets create ash as the fuel

Page 49 - MODEL NAME/DESCRIPTION

9 There are many varieties of corn grown around the world. Each variety has unique characteristics including the shape and size of the kernel. Your

Page 50 - 5 YEAR LIMITED WARRANTY

8The Pedestal unit comes completely assembled, the Insert comes with the shroud packaged separately and the Leg unit comes with the legs packaged in t

Page 51 - SERVICE RECORD

CLEARANCES NOTE: Clearances for the Insert models are shown on pages 21-24 CONVENTIONAL CLEARANCES A…SIDEWALL 3 In. (75 mm)B…BACK WALL 3 In.

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